Novacustom logo a brand of Novacorr

Novacustom custom mattresses

Introducing the Novacustom Mattress Range, where clinical performance meets personalised comfort. Purpose built for individuals with complex support needs, every mattress in this range is engineered to deliver targeted pressure redistribution, optimal airflow, and tailored resilience. From ultra soft to extra firm, Novacorr offers a spectrum of core and surface combinations to suit varied weight ranges, functional profiles, and clinical presentations. Whether supporting postural alignment, managing microclimate, or preventing pressure injuries, Novacustom mattresses are designed to adapt to the person, not the other way around.

At the heart of the range is a commitment to customisation without compromise. Each mattress features zoned high density support cores and advanced surface technologies including gel infused memory foam, intermediate responsive pressure layers, and sustainable bio based materials derived from coconut oil. With options like the Novacorr Gel, Pressure Reduction, and Bariatric models, clients can expect not only superior comfort but also long term durability and infection control. The Novacustom range ensures every individual is met with the right support, from the inside out.

Customised Measurements:

  • Length
  • Width
  • Depth

5 Year Warranty
On foam

5 Year Warranty
On cover

1 Year Warranty
Components

icon depicting novacorr's ndis support
icon depicting novacorr's australian made status
icon depicting novacorr's delivery across australia and the world
icon depicting novacorr's free in home trial

Why Novacorr

Novacorr is a proudly family-owned and operated manufacturer based on the Sunshine Coast

Dedicated to building mattresses that go beyond meeting Australian Standards, they exceed them.

Every Novacorr mattress is crafted to deliver superior clinical performance, unmatched durability, and long-term value. Purpose built to support complex care needs, they combine innovation, comfort, and functionality in every layer.

We take pride in sourcing premium Australian materials wherever possible and engineering each mattress to withstand the demands of both home and facility environments. Whether it’s our pressure reduction surfaces, gel-infused memory foams, or zoned high-density support cores, every element is chosen for resilience and reliability. From paediatrics to bariatric care, Novacorr mattresses provide consistent support, tailored comfort, and peace of mind. Day in and day out.

Product highlights

Key features of Novacustom Mattresses:

Engineered for clinical excellence and everyday comfort, the Novacustom Mattress Range delivers superior pressure care, airflow, and durability. Each model is designed with specialised layers to meet the unique needs of different users, from standard through to complex and bariatric care.

Novacustom custom mattress — view 15

Novacorr Gel Liquid Range

Ideal for clients requiring comfort with gentle envelopment, the Gel Range features a high-density zoned support core paired with an open-cell, gel-infused memory foam top layer. This combination promotes airflow, aids in temperature regulation, and provides responsive pressure redistribution. Available in soft, medium, and firm options to suit individual preferences and clinical requirements.

Novacustom custom mattress — view 16

Novacorr Pressure Reduction Range

Designed for high-risk pressure injury management, this range includes an intermediate responsive pressure distribution layer and a microclimate-managing top surface. It offers superior immersion and envelopment for clients with reduced mobility or those requiring extended bed rest. Medium and high-care models are available to match varying support needs.

Novacustom custom mattress — view 17

Novacorr Bariatric Range

Purpose built for larger clients, this range incorporates multiple high-resilience layers for maximum stability and support. A slow-recovery viscoelastic memory foam layer conforms to the body, while bio-based materials enhance sustainability and comfort. These mattresses are crafted to withstand high loads without compromising on pressure relief or longevity.

NOVACORR HEALTHCARE are the specialists with customised mattresses. We make it our duty to find a solution that fits with your functional and clinical needs as well as ensuring we build a mattress that is truly personal to you.

Full specifications
Width Options (custom design)760mm – 2140mm
Length Options (custom design)1500mm – 3000mm
Height Options (minimum fixed height)150mm – 300mm
TypePressure Relief, Gel Liquid, Bariatric
SWL (inclusive of accessories)150-450kg
CoverWaterproof or Bamboo
Description and included options
  • Mattress Options
    • Gel Liquid
      • Soft
      • Medium
      • Firm
    • Pressure Prevention
      • Medium
      • High
    • Bariatric
      • One feel
  • Customised Options
    • Length
    • Width
    • Depth
    • Reinforced Sides
      • With/without
      • Left/right/Head/Foot
      • 50mm/75mm/100mm/150mm
    • Cover
      • Bamboo
      • 4 Way stretch waterproof cover
  • Safe working load (SWL)
    • Gel Liquid: 250kg
    • Pressure reduction: 150kg
    • Bariatric: 450kg
  • Warranty
    • Gel Liquid:
      • Inner: 5 years
      • Cover: 5 years
    • Pressure reduction: 150kg
      • Inner: 5 years
      • Cover: 5 years
    • Bariatric: 450kg
      • Inner: 2 years
      • Cover: 5 years
Optional scripted extras
  • Second removable cover
Certifications

Ask our team for current compliance documentation applicable to your mattress model and configuration. See our company certifications and registrations.

Frequently asked questions

What mattress ranges does Novacorr make?

There are three ranges. The Gel Liquid Range pairs a high-density zoned support core with a gel layer for comfort with gentle envelopment. The Pressure Reduction Range includes an intermediate responsive pressure distribution layer for high-risk pressure injury management. The Bariatric Range uses multiple high-resilience layers for maximum stability and support.

What safe working load does each range have?

Gel Liquid is rated to 250kg, Pressure Reduction to 150kg and Bariatric to 450kg.

Can the mattress be made to a custom size?

Yes. Length, width and depth are all customised, so the mattress can be built to match a custom bed.

What firmness options are available?

Soft, medium or firm feel, with medium or high density, or a single consistent feel across the mattress.

What covers are available?

A bamboo cover or a four-way stretch waterproof cover. A second removable cover is available as an option.

What warranty applies to the mattresses?

Five years on the foam and five years on the cover, with one year on components. By range, the Gel Liquid and Pressure Reduction inners are covered for five years and the Bariatric inner for two years, with all covers covered for five years.

Are the mattresses made in Australia?

Yes. They are made by Novacorr’s family-owned team on the Sunshine Coast in Queensland, using premium Australian materials wherever possible.

Can I trial a mattress before ordering?

Free trials are included for the Novacustom range. Use the form on this page or call 1300 847 897 to confirm the available in-home or video trial options.

How do I choose the right mattress?

The right range depends on the user’s pressure care needs, weight and the bed it will sit on. Call Novacorr on 1300 847 897 and our team will help match the range and specification to the clinical requirement.

FREE Trial

Ask about a Novacustom or Novaprotect trial

Free trials are included for these ranges. Contact our team to confirm the available in-home or video trial options.

Name(Required)
What are you interested in trialling?(Required)

Free trials included for Novacustom and Novaprotect.

WHAT PEOPLE SAY

Customer reviews

We’ve helped thousands of happy clients to improve their quality of life.

Novacorr were extremely helpful when I was arranging an electric bed and pressure mattress for one of my clients.

Sarah MacIntyre

Novacorr and their team are one of the most client-centered organisations that I have worked with in the last decade.

Nichole Warner

The new bed is great! Warwick is so proud of his new bed and really loves it!.

Lois Johnson